智能制造是贯彻落实“中国制造2025”的战略部署,是两化深度融合的主攻方向。当前,智能制造技术在东风悦达起亚制造领域已开始普及应用,现以东风悦达起亚第三工厂的建设为例,阐述东风悦达起亚的智能制造。
【编者按】无论是自动化、数字化还是智能化,智能制造的核心都并不是智能,而在于“制造”,制造业核心效率的提升、产品的升级,才是智能制造的真正目的所在。在这个过程中,制造业企业本身的升级改造有着重要的意义和价值。
本文以东风悦达起亚第三工厂的建设为例,阐述东风悦达起亚的智能制造。
zhinengzhizaoshiguancheluoshi“zhongguozhizao2025”dezhanlvebushu,shilianghuashenduronghedezhugongfangxiang。dangqian,zhinengzhizaojishuzaidongfengyuedaqiyazhizaolingyuyikaishipujiyingyong,xianyidongfengyuedaqiyadisangongchangdejiansheweili,chanshudongfengyuedaqiyadezhinengzhizao:
智能制造技术总体设计和导入
woguogongyezhizaofazhanzhijinjinglile“gongye1.0—jixiezhizao”、“gongye2.0—liushuixian、piliangshengchan,biaozhunhua”、“gongye3.0—gaoduzidonghua,wurenhuashengchan”he“gongye4.0—zhinenghuashengchan,xushironghe”dengjieduan。
congchuantongzhizaozouxiangdaguimogexinghuadingzhi,youjizhongshikongzhixiangfensanshizengqiangxingkongzhidejibenmoshidezhuanbian,yaoqiuchuangjianyigegaodulinghuodegexinghua、shuzihuahegaoduyitihuadechanpinyufuwushengchantixi。
qichezhengchejilingbujianzhizaoyeyaoshixiangexinghuachanpindegaoxiaolv、pilianghuashengchan,bixuzonghejianguwuliaogongyingxietong、gongxuxietong、shengchanjiepaixietong、chanpinzhinengshusongdengzhuduohuanjie,dongfengyuedaqiyadisangongchangjiushianzhaozhinenghuadexianjinmoshijinxingshengchande,chongya、hanzhuang、tuzhuang、zongzhuangsidagongyigaoxiaoxietong,zonghekaolvdaoxiaopiliangshengchan、wuliaopeisong、gongxuxietongdengyinsu。
zaishengchanguochengzhong,dongfengyuedaqiyachongya、cheshen、tuzhuang、zongzhuanghefadongjigongchangyingyongzhinengshebeijixitonggoujianlezidonghuashengchantixi,qizhongjinshubanjianshengchan、cheshenhanjie、tuzhuangzhongshangtu、fadongjijiagongquanbushixian100%zidonghua,zaiwuliaopeisong、hunliushengchandengfangmianshixianlezhinenghua。
chongyachejiancaiyong5400dunquanzidongmokuaichongyashengchanxian,gechexing、bancaijiankeyikuaisuqiehuanshengchan;cheshenchejianshixianhanjiezidonghua,tongshi,caiyongquanzidongjingdujiancejiqiren、quanzidongjianxiduanchajiancejiqirenyijibaicheshenqingjiejiqiren,keyiquebaoshengchanbaicheshendegaopinzhi。
tuzhuangchejiancaiyongrouxinghuadepentuxitong,shixianshiduogeyansedekuaisuqiehuan。zongzhuangchejiancaiyongkeshixianduochexinghuhuanjiaochashengchanderouxingshengchantixi,tongshicaiyongdezhiliangwanjiexitong,keyishixianchejiandezhiliangguanlixinxihua,zhiliangtishengdegaoxiaohua。
智能化柔性生产技术
suizhekexuejishudefazhan,yonghuduichanpingongnengyuzhiliangdeyaoqiuyuelaiyuegao,chanpingengxinhuandaidezhouqiyuelaiyueduan,chanpindefuzachengduyesuizhitigao。
weiletigaozhizaoyederouxingyuxiaolv,zaibaozhengchanpinzhiliangdeqiantixia,suoduanchanpinshengchanzhouqi、jiangdichanpinchengben,zhinenghuarouxingshengchanxianzaiqichexingyeneidedaopuji。
dongfengyuedaqiyadisangongchangmuqianyijingtongguoshengchanguanli、jihuaguanli、shebeijiankong、lingbujianjipeiguanlidengshixianlegaoduderouxingshengchan,5zhongchexing(50duozhongxifenshiyang)keyizaitongyitiaoshengchanxianshanggongxianrouxingshengchan。
智能化系统及控制技术
dongfengyuedaqiyaconghanguodaoruleqichexingyexianjindeshengchanguanlimoshi,bingjinxinglexiangyingdebendihuagaizao。
zhenggegongchangliyongxianjinxinxijishu,tongguoxianchangshebeizongxian、xianchangkongzhizongxian、gongyeyitaiwang、xianchangwuxiantongxun、shujushibiechulishebeiyijiqitashujuchuanshushebei,jiangzhinengzidonghuazhuangbeidegegezixitonglianjieqilai,shishengchanliuchengjinyibuyouzidonghuatishengdaozhinenghua,shizhinengzidonghuashengchanxiancongbenzhishangshixiangaoxiao、anquan、rouxingzhizao。
kehuxiadingdanhou,dingdanxinxixunsuyoudmschuanruapsxitong,apsgenjukehudingdanjinjichengdujinxingduiyingdecaozuo,xunsujisuanchusuoxuwuliao,bingjisuanchuduiqitadingdandeliandongyingxiang(wuliaogongying,jiaohuoqideng)。
mesxitongzaijieshoudaopaichanxinxihou,xunsuanpaicheliangshangxianshengchan,suoyoudewuliaojigongxuxinxitongguokongzhitaifawanggezhongduan,zaishengchanxianbianonekitzhinenghuaxianbianwuliu,jishiyingduichanxianwuliaodexiaohao,suoyouxiangguandechanliang,wuliaoxiaohaoxinxi,xuliexinxidoujishizaixiankuangbanshangjinxingzhanshi。
tongguozhinengzhizaodachengleyixiaxiaoguo:
1、制造过程信息化、透明化、自动化。
tongguomesxitongheshebeikongzhijishu,junhenggongzuofuhebingxiaochuzuoyeliuchengpingjing,jingyipaichanzhizao、shishigenzongcheliangzhuangtai、shishicaijirugongxuxinxi、caijishebeixinxi、shengchanguochengbulianglv、zaizhicheliangxinxijiyizhuanzhuangkuang、zhuangpeifangcuokongzhi、shengchanjishixiangyingxiaoshouxuqiu,xianchangliuchengkongzhihejiankong,tongguoxianchangdianzikanbanshixianshijueguanli,bingtigonghuizongfenxibaobiaogongju,weigongsibutongcengmianguanlizhedeshengchanguanlijuecetigongleyouxiaoyiju。
2、物流配送的准确化、零库存化、看板化。
tongguomesxitongwuliumokuaideshishi,shixianlejitpeisong、jispeisong、dianzikanbanpeisong,keyiyingduihunxianshengchan、bingxianshengchandengduozhongshengchanmoshidewuliupeisong,quanwuliupeisongguochengtongguoxitongzhilingjinxingdiaodu,shixianlequyulingkucunguanli,jiangdilewuliuchengbenhekucunchengben,shixianchangwuliupeisongzhunquelvdadao99%。
3、质量管理的全程化、标准化、体系化。
tongguopinzhiwanjieguanlixitongdeshishi,shixianleshengchanquanguochengzhengchejilingjianzhiliangjinxingcaiji、genzong、yujing、fangcuo、fenxi、tongji、zhuisu,daomuqianweizhisuoyouliangchangejieduanshengchandecheliangdouchuangjianleyicheyidangshidewanzhengzhiliangdangan,tongguoduizhiliangshujudefenxitigaolezhengcheshengchandeyicihegelv,yetigaolegongyingshanglingjianpeisonghegelv,tongshiweishouhouzhiliangzhuisutigonglejingqueshuju。
智能化机器人的普及
suizhezhinengzidonghuashengchanxianxitongxingyedechixufazhanyuyouhuashengji,guanjianhuanjiedezhinengjiqirenyingyongjiangdedaojinyibudetigao。
dongfengyuedaqiyasangongchangxianyougeleizhinengjiqiren600yutai,zhuyaoyongyuhanjie、pentu、baobianjijingdujiancedengfangmian,weigongsidejingyishengchan、youliangpinzhidaxialejianshijichu。jiqirenzhijiandetongxunyouzhuanmendegongyewangluochengdan,youzhuanmendexitongshishijiancejiqirendegexiangzhibiaocanshujiqiyunxingzhuangtai,weijianxiuhezhuisutigongyiju。
zhanwangweilai,xinxijishuyuzhizaoyejiasuronghegoujianlexinyilunkejigemingyuchanyebiange,zhinengzhizaoshijubeixinxishenduganzhi、zhihuijuece、jingzhunkongzhizhixingdexianjinzhizaoguocheng,takequanmianguanchuan,sheji、shengchan、fuwu、guanlidenggehuanjie,jiangchengweigongyefazhandehexinmubiao。
dongfengyuedaqiyajiangchixujinxingquanjiazhilianyewudezhinenghuatouru,buduanyinlingzhinengzhizaojishuchaoliu,xiangzhezhinengzhizaodedaolumaijin,xiangyonghujiaofugaozhilianggaoshuipingdechanpinhefuwu。
谁在引领中国制造?
为了回答这一问题,亿欧将在2019年6月的上海,于2019全球新经济年会期间举办制造新动能峰会,讨论中国制造创新的未来推动力。在这里,你会看到国内外大型制造业企业的观点经验、新技术与制造业间的对话沟通、不同维度先进制造参与者的思维碰撞。
yiouxinzhizaopindao,zhilichengweilianjiegongyezhizaolingyuhexinjishufunengliliangdeyizuoqiaoliang。
峰会报名链接:
//www.iyiou.com/post/ad/id/808